Land, fire and water
When Eduardo Romero was 40 years old, he was fired from his job as a bricklayer. It was 1992, in the city of Durazno, Uruguay. With his few belongings on his shoulder, Eduardo headed for the north of the country and stopped only when he found work. It was in the city of Tranqueras, and his new source of income came from land, fire and water: Eduardo started making bricks.
Today, five jobs, two ventures, three children and 28 years later, Mr. Romero is still linked to this insecure industry, which is both an easy source of employment for those who need it most, but where people work without social security or insurance, and with their labour rights continuously violated. “It is a precarious sector,” says Mr. Romero. “We are always on the edge of town, wearing dirty clothes.”
Reliable statistics on the industry are hard to come by, but estimates suggest that there are some 14,000 families working in 3,500 production units across the country. The informal nature of the work makes for high turnover.
On top of the pressure on individual workers, the industry has a negative impact on the environment; emissions are high and some brickmakers, lacking other sources of fuel, burn protected species of trees.
During the brickmaking season, which lasts from September to April, an artisanal producer can make an average of about 30,000 bricks per month; the entire sector in Uruguay yields enough bricks every year to build at least 1,500 new houses, plus hundreds of businesses, kilns, factories, and more.
Eduardo is one of a growing number of artisanal producers who are changing the way they make bricks and, in the process, helping the entire country enjoy a cleaner environment. But in a sector like this, changing traditions is difficult.
Turning mud and garbage into solid foundations
Making bricks the traditional way, is an art that requires several stages. First the elements are obtained to make the raw material: water, soil, clay, sand, and organic matter such as horse dung.
This material is mixed and put into moulds, then laid out to dry for three days. Then they are baked in an oven, with firewood serving as the main fuel, for between two and seven days, and allowed to cool. Four days later they are ready for sale.
At each stage of the process, there are abundant occupational hazards and environmental impacts.
‘Far behind in technological terms’
In addition, this method is far more inefficient than modern, mechanized techniques: according to the government, factories can churn out bricks almost seven times faster than an artisanal producer.
“The artisanal brick industry is far behind in technological terms,” says Pablo Montes, who works for the Uruguayan government, and is also national coordinator of PAGE Uruguay (Partnership for Action on the Green Economy), a project involving the UN and the Uruguayan Government.
He explains that there are significant obstacles to artisans moving to newer techniques: it has fewer job opportunities; it also requires certification that most artisans don’t have, whether for the expense, or because many have not finished primary school and can barely read or write.
That’s why PAGE is looking to support the artisanal industry, helping workers to enjoy greater rights and higher incomes, and cutting pollution during the production process.
PAGE staff talked to brickmakers from all over the country, looking for improvements at every stage of the production process, and brought in consultants from other countries – such as Colombia, which has already undergone its own transformation – to give workshops on how to make better bricks.
By doing so, PAGE is helping to move Uruguay closer to the twin goals of a greener and more prosperous economy. The project is still in progress, and is developing even better methods and training more brickmakers.
Artisanal, safer, greener
“Transforming the industry will allow these ventures to be successful,” says Mr. Romero. Still, he has no illusions that such a change will be easy to achieve.
“In this profession, there are men and women who have made an honest living for decades or for their whole lives,” he explains. Artisanal brickmaking is a way of life, a tradition. Countless homes and businesses in every part of Uruguay have been built with bricks made by the hands of anonymous laborers. They have invested their lives in the profession, and they are proud of what they have created.
“That is what we are trying to defend,” says Mr. Romero. Even as he changes his own way of working, with guidance from PAGE, he realizes that not everyone will be so quick to adapt. Some may be sceptical of outsiders who come to teach them a skill they’ve practiced for many years.
Pablo Montes of PAGE is optimistic that brickmakers will be won over by the benefits that the new ways of working offer them. “We want to keep the industry artisanal, while making it safer and greener,” he says. “We can have both.”